DeGaS Column Waterdeaeration Systems
Specifications
- Capacity 50- 1500 hl/h
- Residual oxygen content down to < 10 ppb (custom-made)
- Operating temperatures 10°C - +72°C
- Cleaning by existing CIP system
- Operating pressures 0 - 8 bar
- Nominal diameters DN 25 - DN 150, 1" - 6"
- Materials SS 1.4404 or similar
Description
Automated deaeration of water through the use of an efficient, stainless steel packed stripped column. For improved oxygen removal, a pre-heater can be implemented to increase the water to a maximum temperature of 72°C and thereby efficient sterilising the water as part of the deaeration process.
Oxygen removal takes place in the CENTEC stripping column. Stainless steel packing is arranged in the column with a water distributor effectively channelling the water. It is fed into the column from the top. CO2 or N2 is fed into the bottom with the packing creating an efficient surface area to remove the oxygen from the water. The water collects in the bottom of the column and is pumped for use or further processing. A regenerative pasteurisation can be implemented for improved deaeration and sterilisation.
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IONTEC Mixed Bed Ion Exchanger
Specifications
- Capacity 1 - 150 m3/h
- Operating pressure inlet 0 - 8 bar
- Operating pressures outlet 2 - 5 bar
- Operation temperature 1 - 60°C
- Material Epoxy / Fibre glass / PP AISI 304 or 316L
Description
The plants are designed as weak- and strong acid cation exchangers, weak- and strong basic anion as well as mixed bed exchangers.
The used technologies are co-flow, counter-flow or floating bed exchangers.
The resins used in closed filter vessels carry out the decarbonisation- or desalination process by exchanging ions bound to the resin against ions of the salts dissolved in the water.
Ion Exchangers are insoluble granular substances which have in their molecular structure acidic or basic radicals that can exchange. The positive or negative ions fixed on these radicals are replaced by ions of the same sign in solution in the liquid in contact with them. The ion exchange is complete without deterioration or solubilization nor changing the total number of ions in the liquid before the exchange.The ion exchange substances are used almost exclusively under the name of resins. There are two categories of it: the resins of the gel type and those of the macroporous or loosely cross-linked type. Their basic structure is identical: the macromolecular structure is obtained in both cases by copolymerization. The difference between them lies in their porosity.
REVOTEC Nanofiltration / Revers Osmoses
Specifications
- Capacity 1 - 150 m3/h
- Residual TDS Down to 1 mg/l
- Electrical consumption 0,5 kW/m3
- Operating pressure inlet 0 - 8 bar
- Operating pressures outlet 2 - 5 bar
- Operation temperature 1 - 60°C
- Material Epoxy / Fibre glass / PP AISI 304 or 316L
Description
In the reversed osmosis process water is forced across a membrane, leaving the impurities behind. The permeability of the membrane can be so small, that practically all impurities, salt molecules, bacteria are being separated from the water
A water treatment process utilizing a membrane to remove dissolved minerals. The process of osmosis occurs in nature, when a pure solution is separated from a saline solution by a semi-permeable membrane. The pure solution passes through the membrane until a pressure differential is reached called the Osmotic Pressure. At this pressure differential, determined by the constituents and concentrations in the saline solution, osmosis stops. Reverse Osmosis reverses this process by applying pressure in excess of the osmotic pressure to the saline solution, forcing water through the membrane. As this occurs, most dissolved solids remain behind and are carried out with the reject stream. The purified water can then be utilized as needed.
Deaerator Membrane Water Deaeration Systems
Specifications
- Capacity 10- 1500 hl/h
- Residual oxygen down to 1 ppb (custom-made)
- CO2-(N2-) consumption 5-15 (2,5-7,5) Nl per 1 hl deaerated water
- Operating temperatures 0°C - +45°C
- CIP max. 85°C
- Operating pressures 0 - 8 bar
- Nominal diameters DN 25- DN 150, 1"-6"
- Materials AISI 304(1.4301) / Polypropylene others on request
Description
The DGS is a modular water de-aeration system based on membrane contactors. The skit is designed to grant low running costs compared to other methods based on high efficiency of the membrane contactors. Very low residual oxygen values are achieved with small energy and purge gas consumption (CO2 or N2).
Easy upgrading of capacity by adding contactors, full automatic and maintenance free operation, short run up time, variable capacity range and a small foot print are important advantages achieved due to the membrane contactors.
The DGS system is a modularly constructed water de-aeration skit. Due to high efficient contactors, so called hydrophobe hollow fibre membranes a fast exchange of gas out of the water is possible. The water is flowing along the outer side of the hollow fiber by the cross-flow principle. Through the inner side of the hollow fibre purge gas (CO2 or N2) is flowing at low pressure and sucked out by a vacuum pump. Due to this, the partial pressure of the oxygen inside the hollow fibre is decreased almost to zero. The partial pressure difference between both sides forces the oxygen to percolate. The membrane material is hydro-phobe Polypropylene which can be passed only by gases. Thousands of hollow fibres bound together form a contactor. The high surface area compared to the small volume are the main reason for the high efficiency and low running costs. Depending on required residual oxygen values and max. capacity the number of contactors is calculated and respective arranged. An optional remote access service kit allows software updating and trouble shooting within a few hours.
ADoS Additive Dosage System
Specifications
- Diameter 1/2" - 6"
- Flowrate 10 -150.000 l/h
- Dosingrate 0-1500 l/h
- Pressure up to 1500 psi
- Temperature -5 - +125°C
- Material 304 / 316
- Fully CIP capable
Description
The Additive Dosing System is a very flexible system for the continuous and fully automated dosing of one or several components into a main stream.
With this In-line dosing system, soft drinks, beer mix drinks or other liquids can be produced economically optimized. Also, the system can be designed for direct dosing of additives in CIP units etc. Small amounts can be dosed into each other with the same precision as higher volume streams.
The Centec Additive-Dosing Unit allows an economically optimized production by maximum utilisation of the available capacities. The direct dosing of raw materials in one procedure step, as well as the correction of the concentration value of additives are possible. Using high accurate flowmeters as well as pneumatic control valves and adjustable displacement pumps, the volume relation or mass relation is continuously adjusted to the main flow - additive. Optional storage tanks or containers as well as customized drums can be integrated into the system. Several additives about different inlets can be dosed at the same time. The storage containers can be heated or be provided with a stirrer for mixing. The cleaning of the unit takes place alternatively with the CiP cleaning of the main line or separately. If requested the unit can combined with other modular systems, as for example water deaeration or carbonation etc.
CIP Cleaning Systems
Specifications
- Main capacity 100-20000 l/h
- Cleaning Liquids Caustic, Acid, Hot Water, Steam etc.
- Control Range Additive 0-5% (customer specific)
- Temperature Range 5°C - +125°C
- Pressure Range 0 - 10 bar
- Diameter DN 10 - DN 150
- Material AISI 304 / 316 others on request
Description
The Centec CIP units are very flexible systems for the fully automated cleaning of production facilities. Product leftovers and coats are removed to archive a clean biologically and physically surface. Therefor the Centec CIP systems are optimized regarding the amount of used cleaning liquid, temperature, concentration and process circulating time . CIP stations can integrated at a central place (i.e. ideally in the center of a building or the production plant, or decentralized (beside the specified production units). The cleaning liquids are rejected after the use (lost CIP) or can be re-use if stored (batch CIP).
For the execution of the cleaning process, different components as for example tanks, pumps, valves, heat exchangers, PLC and control software are necessary to provide the cleaning liquids to the units to be cleaned. The units can be placed centrally for all production plants or decentralized, i.e. for part of the production units with the different capacities. The cleaning liquids can be used in circulation mode with suitable batch tanks or in direct consumption. The technical optimization of the process reduces the mixtures of the single cleaning liquid. According to the given procedure technology the cleaning capacities are customized and controlled concerning the necessary speed.
INTRAP Sterile Filtration
Specifications
Capacity 50-1500 hl/h
Diameter DN25-DN150
Temperature 2°C-85°C
Pressure 0-8 bar
Deposition Rate 0,2µm-100µm
Cleaning CIP up to 90°C
Material 1.4301 / 1.4404
Description
Get high security for the liquid process with the Centec InTrap system.
Integrated in the production, equipped with an optional continuous differential pressure measurement, the InTrap System can be designed for many applications downstream Blending or Additive Dosing systems as trap back flushable filtration.
Single stage or multistage with redundancy minimises production stops.
The Centec Trapfilter system InTrap can be designed as a manually operated unit with pressure indicators or as a fully automated System with its own PLC. Using filter cartridges with optimised pore sizes increase the production time. Combined with an automated backflush system which is controlled by differential pressure measurement, the lifetime of the filters will be maximised. On request the InTrap system can be designed as a skid mounted unit. This minimises the installation work. Integrated in an existing process control system (SCADA) the quality management gets higher transparency about the production,
The system meets all hygienic standards and is fully integrated in the CIP cleaning process.
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VeGaS Vacuum Deaeration
Specifications
Capacity 50-1500 hl/h
Diameter DN25-DN150
Temperature 2°C-100°C
Residual Oxygen Content < 10ppb
Cleaning CIP up to 90°C
Material 1.4301 / 1.4404
Description
Oxygen removal takes place in the vacuum vessel, using a product dispersion nozzle and vacuum stripping. The vacuum level is controlled to gently handle the product based on oxygen level desired, temperature, and characteristics of the product. After deaeration in the vacuum vessel, the product is collected in the sump, and pumped for further processing. The system includes an automated cleaning of the vessel with valving and cleaning devices.
Additional matrix valving and other process equipment can be added to provide a modular process solution.
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OXYTRANS Optical Oxygen Sensor
Specifications
- Measuring range I 1ppb - 2 ppm
- Measuring range II 30 ppb - 35 ppm
- Repeatability +/-1 ppb or +/-30 ppb
- Temperature compensation Pt 100
- Temperature range -5°C - +55°C (+23°F - +131°F)
- Resistance max 130°C (266°F)
- Pressure range max. 12 bar
- Material of parts in contact with medium Stainless steel 1.4404 (316L), PTFE
- Process connection compatible to Varivent©-Inline-Housings DN 40 (1,5") - DN 150 (6"); others on request
- Enclosure rating IP 65
Description
The O2-transmitter Oxytrans TR measures continuously and exactly the content of oxygen in liquids and gases. The sensor is especially designed for breweries and further applications with high requirements, e.g. power plants or bioreactors. The optical principle of measurement is based on the effect of dynamic luminescence quenching by molecular oxygen. The indicator layer on the glass installed in the measuring head is illuminated with a blue-green-light. With this, the indicator molecules are transferred into an excited state and emit a red light and detected by the internal detector. If oxygen is in the medium, this luminescence effect is prevented by energy transfer to the oxygen molecule. After the collision with the indicator molecule the oxygen molecule is transferred from its ground state (triplet state) to its excited singlet state. As a result, the indicator molecule does not emit luminescence and the measurable luminescence signal decreases linear to existing oxygen concentration. This decreasement is the basis for the oxygen calculation. The O2-concentration can be displayed in different units like ppb, ppm, %oxygen, etc.
CARBOTEC CO2-Sensor
Specifications
- Measuring range 0 - 10 g/l CO2
- Repeatability +/- 0.01 g/l CO2
- Response time < 13 sec
- Temperature compensation PT100
- Temperature range Medium -10°C - +100°C (+14°F - +212°F)
- Pressure range max. 10 bar
- Material of parts in contact with medium Stainless steel 1.4404 (316L), EPDM, PTFE
- Seals EPDM, PTFE
- Process connection compatible to Varivent©-Inline-Housings DN 50 (2") - DN 150 (6"); others on request
- Input 6x digital (24 VDC)
- Output 3x digital (24 VDC) + 2x analog (4-20 mA)
- Enclosure rating IP 65
- Power Supply 24 VDC
Description
The Carbotec TR-PT CO2-transmitter inline measures continuously the content of dissolved carbon dioxide in liquids.
Typical applications include the in-line quality control in the brewing and beverage industry or the controlled carbonisation of beer and beverages.
Typical applications include the in-line quality control in the brewing and beverage industry or the controlled carbonisation of beer and beverages.
The Carbotec TR-PT in-line CO2-transmitter measures continuously and exactly the content of carbon dioxide in carbonated liquids. For determining the CO2-content of a carbonated liquid, every 13 seconds a 30ml sample is isolated from the main stream. The pressure of this taken sample is abruptly reduced to below atmospheric pressure. The resultant pressure will differ from that of a non-carbonated liquid according to the volume of dissolved CO2 in the sampled liquid. This difference in resulting pressure is the basis for calculating the CO2-content of the liquid. The temperature dependence of the measurement signal is electronically compensated by PT100. After the measurement the sample is returned to the beverage line. The CO2-concentration can be displayed in different units like g/l, v/v, bar (20°C), ml/l, % or cc/kg. The menu-driven software includes the product-specific calibration and product selection. Analogue and digital in- and outputs onboard can be used for process controlling and automation. The sensor has a hygienic construction and is cleanable with all in food- and beverage industry typical CIP-media.
RHOTEC Process Density Sensor
Specifications
- Measuring Range 0-3 g/cm3
- Reproducibility 1 x 10-5 g/cm3
- Temperature Range -25 - +125°C
- Pressure max. 50 bar
- Enclosure Rating IP65
- Explosion protection Ex II 2G Eex d IIC T6
Description
The Rhotec density sensor and transmitter is ideally suited for quantitative process monitoring and controlling in beverage, brewing, diary, chemical/pharmaceutical and related industries where two-component processes need to be measured accurately.
The Rhotec density sensor is a highly precise means of determining the density of liquids, even under extreme process conditions. The density measurement is achieved through the use of an electro-magnetic oscillating "U"-shaped tube. As the process medium flows through the "U"-shaped tube, the oscillation frequency is measured. The oscillation frequency is affected by any changes in density and measured accordingly. The temperature dependence of density measurements is compensated through the electronic measurement of parallel PT1000 temperature elements. From these measurement signals, calculated concentrations are obtained and displayed in Mass%, Volume%, oBrix, %Extract or other density calculable quantities of the measured medium. The use of this technology with specific measurement software has a proven track record for liquids with dissolved and un-dissolved components, both organic and inorganic.
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SONATEC Ultrasonic Concentration Sensor
Specifications
- Sound Velocity 400 - 3000 m/s
- Reproducibility ± 0.01 m/s
- Medium -25°C - +125°C / -13°F - +257°F
- Environment -25°C - + 55°C / -13°F - +131°F
- Pressure range max. 16 bar
- Material of parts in contact with medium Stainless steel 1.4404, others on request
- Process connections Dairy fitting connection DIN 11851; DN 65-100 / 2½-4"- Varivent®-Inline; DN 65-125 / 2½-4½" Others on request
- Enclosure rating IP 65
- Explosion protection (Optional) Ex II 2G Eex d IIC T6
Description
The Sonatec ultrasonic concentration sensor and transmitter is ideally suited for quantitative process monitoring and controlling in beverage, brewing, chemical and related industries where two-component processes need to be measured accurately.
In combination of Sonatec sensor with Rhotec density sensor, three-component systems can be accurately measured and determined.
In combination of Sonatec sensor with Rhotec density sensor, three-component systems can be accurately measured and determined.
The Sonatec Ultrasonic Concentration Sensor is a highly precise means of determining the sound velocity of liquids. Like density measurements, sound velocity is a material and concentration dependent quantity which can be used for determining the concentration of a liquid. The propagation time of a piezo-ceramic generated sound pulse is measured between the prongs of a fork-shaped measuring head installed directly in the process. As this propagation time changes, the sound velocity and resulting concentration changes are measured. The temperature dependence of the sound velocity measurement is compensated through the electronic measurement of parallel PT1000 temperature elements. From these measurement signals, calculated concentrations are obtained and displayed in Mass%, Volume%, °Brix, %Extract or other sound velocity calculable quantities of the measured medium. Due to the simple mechanical design without any movable parts, the sensor is very reliable and virtually maintenance free. The use of this technology with specific measurement software has a proven track record for liquids with dissolved and un-dissolved components, both organic and inorganic.
Oxytrans M Portable O2-Measuring Unit
Specifications
Measuring range (liquid phase)
I) 1 ppb - 2 ppm or
II) 30 ppb - 50 ppm
II) 30 ppb - 50 ppm
Temperature range
Measurement: -5°C - +55°C (+23°F - +131°F)
Resistance: max. 130 °C (max. 266 °F)
Data logger functionManual and Automatic with selectable interval of 5-600s
Description
The new mobile O2-instrument Oxytrans M measures continuously and exactly the content of oxygen in liquids and gases. The sensor is especially designed for breweries and further applications with high requirements, e.g. power plants or bioreactors. The optical principle of measurement is based on the effect of dynamic luminescence quenching by molecular oxygen. The indicator layer on the glass installed in the measuring head is illuminated with a blue-green-light. With this, the indicator molecules are transferred into an excited state and emit a red light and detected by the internal detector. If oxygen is in the medium, this luminescence effect is prevented by energy transfer to the oxygen molecule. After the collision with the indicator molecule the oxygen molecule is transferred from its ground state (triplet state) to its excited singlet state. As a result, the indicator molecule does not emit luminescence and the measurable luminescence signal decreases linear to existing oxygen concentration. This decreasement is the basis for the oxygen calculation. The O2-concentration can be displayed in different units like ppb, ppm, %oxygen, etc.
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